Regarding manufacturing process

[ankur gupta-11]

I just want to accomplish one manufacturing process as follows :

     A------------------------>B--------------------->Finished product
  (requries             (requires raw
   raw material        material as c
   a and b and         and d and
    outputs c)           outputs finished
                             product)


   here A and B are the routing tasks. What I have done is I have defined c
as "work in progress" but when I create the production run for finished
product it does not shows the requirement of a and b whether BOM is defined
for finished product or for c and finished product both. Someone please
share your thoughts on this.
here I have created

   - Ram materials as RAW_A, RAW_B, RAW_D and RAW_C as work in progress.
   -  I have created two routing tasks as TASK_A and TASK_B. Task_A uses
   RAW_A and RAW_B as raw material to      produce RAW_C. And, TASK_B uses
   RAW_C and RAW_D as raw materials to produce the finished good.
   - Then I have created routing called RoutingA-B having routing task A and
   B.
   -  Then I have created BOM for finished product only mentioning raw
   materials RAW_A, RAW_B for sequence 1 and RAW_C and RAW_D for sequence 2.
   -  Now creating a production run for finished product in jobshop it does
   not shows the requirement for RAW_A and RAW_B.
   - Then I have also created BOM for RAW_C and finished product separately
   also and it shows the dependent processes between the two.
   - also when I RAW_C get produced in the production run it does not show
   as inventory in facility is it due to its status as Work in Progress ?

 Please suggest the way out...

[Jacopo Cappellato-3]

This seems like a deja-vu, however:

On Jul 25, 2008, at 7:49 PM, ankur gupta wrote:

> I just want to accomplish one manufacturing process as follows :
>
>     A------------------------>B--------------------->Finished product
>  (requries             (requires raw
>   raw material        material as c
>   a and b and         and d and
>    outputs c)           outputs finished
>                             product)
>
>
>   here A and B are the routing tasks. What I have done is I have  
> defined c
> as "work in progress" but when I create the production run for  
> finished
> product it does not shows the requirement of a and b whether BOM is  
> defined
> for finished product or for c and finished product both. Someone  
> please
> share your thoughts on this.

The requirement is represented by another production run that must be  
executed before the production run for the finished product.
If you really want to see the materials required by the two production  
runs, you'll have to implement a custom screen (pretty easy task).

However, you may also not use the WIP concept and simply create a bom  
like this:

Finished Product
|
|________> MAT_A
|
|________> MAT_B
|
|________> MAT_D

and specify in the BOM record for MAT_D the routing task B as the  
routing task that will use the material (you should find that field in  
the Edit BOM screen).
The production run will then issue MAT_A and MAT_B when the first task  
is run (A) and MAT_D when the task B is run.

Jacopo

>
> here I have created
>
>   - Ram materials as RAW_A, RAW_B, RAW_D and RAW_C as work in  
> progress.
>   -  I have created two routing tasks as TASK_A and TASK_B. Task_A  
> uses
>   RAW_A and RAW_B as raw material to      produce RAW_C. And, TASK_B  
> uses
>   RAW_C and RAW_D as raw materials to produce the finished good.
>   - Then I have created routing called RoutingA-B having routing  
> task A and
>   B.
>   -  Then I have created BOM for finished product only mentioning raw
>   materials RAW_A, RAW_B for sequence 1 and RAW_C and RAW_D for  
> sequence 2.
>   -  Now creating a production run for finished product in jobshop  
> it does
>   not shows the requirement for RAW_A and RAW_B.
>   - Then I have also created BOM for RAW_C and finished product  
> separately
>   also and it shows the dependent processes between the two.
>   - also when I RAW_C get produced in the production run it does not  
> show
>   as inventory in facility is it due to its status as Work in  
> Progress ?
>
> Please suggest the way out...

[BJ Freeman]

Jacopo:
 is there a place you suggest we put this so it can be linked to?

Jacopo Cappellato sent the following on 7/25/2008 11:39 AM:

> This seems like a deja-vu, however:
>
> On Jul 25, 2008, at 7:49 PM, ankur gupta wrote:
>
>> I just want to accomplish one manufacturing process as follows :
>>
>>     A------------------------>B--------------------->Finished product
>>  (requries             (requires raw
>>   raw material        material as c
>>   a and b and         and d and
>>    outputs c)           outputs finished
>>                             product)
>>
>>
>>   here A and B are the routing tasks. What I have done is I have
>> defined c
>> as "work in progress" but when I create the production run for finished
>> product it does not shows the requirement of a and b whether BOM is
>> defined
>> for finished product or for c and finished product both. Someone please
>> share your thoughts on this.
>
> The requirement is represented by another production run that must be
> executed before the production run for the finished product.
> If you really want to see the materials required by the two production
> runs, you'll have to implement a custom screen (pretty easy task).
>
> However, you may also not use the WIP concept and simply create a bom
> like this:
>
> Finished Product
> |
> |________> MAT_A
> |
> |________> MAT_B
> |
> |________> MAT_D
>
> and specify in the BOM record for MAT_D the routing task B as the
> routing task that will use the material (you should find that field in
> the Edit BOM screen).
> The production run will then issue MAT_A and MAT_B when the first task
> is run (A) and MAT_D when the task B is run.
>
> Jacopo
>
>>
>> here I have created
>>
>>   - Ram materials as RAW_A, RAW_B, RAW_D and RAW_C as work in progress.
>>   -  I have created two routing tasks as TASK_A and TASK_B. Task_A uses
>>   RAW_A and RAW_B as raw material to      produce RAW_C. And, TASK_B uses
>>   RAW_C and RAW_D as raw materials to produce the finished good.
>>   - Then I have created routing called RoutingA-B having routing task
>> A and
>>   B.
>>   -  Then I have created BOM for finished product only mentioning raw
>>   materials RAW_A, RAW_B for sequence 1 and RAW_C and RAW_D for
>> sequence 2.
>>   -  Now creating a production run for finished product in jobshop it
>> does
>>   not shows the requirement for RAW_A and RAW_B.
>>   - Then I have also created BOM for RAW_C and finished product
>> separately
>>   also and it shows the dependent processes between the two.
>>   - also when I RAW_C get produced in the production run it does not show
>>   as inventory in facility is it due to its status as Work in Progress ?
>>
>> Please suggest the way out...
>